INSTALL REAR DISC BRAKE CYLINDER MOUNTING. Fixing bolt to be supplied by the customer. (34 Nm). Customized to application requirements. It would be peace of mind for me personally. Computer technology is employed in the analysis and selection of component parts. Prius Models The Prius was introduced in 2001. Brake caliper to mounting plate. INSTALL FRONT DISC BRAKE CYLINDER MOUNTING. Remove the brake pads. The ADB22X disc brakes mount to the axle's anchor plate (torque plate) using fasteners that are installed parallel to the axle, while the anchor-plate fasteners used for the Bendix® ADB22X-V ™ air disc brakes install at right angles to the axle. A loose nut can cause the brake system to mal-function resulting in an accident, personal injury or death. 520 Series. Turn the cable adjusting bolt at the brake lever or the caliper body to adjust. INSTALL FRONT DISC BRAKE CYLINDER MOUNTING LH (a) Install the cylinder mounting with the 2 bolts. For Meritor EX+ air disc brakes: Use a 30 mm-size socket to tighten the carrier mounting bolts to 400 lb-ft (542 N m). (parking brakes) by using the dash-mounted air control valve. and secure place using cotter pin ... (22), Photo 10. noTe: If included with pre-assembled pads, pad spacers should pop out as caliper is positioned onto rotor. Park Tool offers two styles of beam type torque wrenches. 15. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Minimum disc diameter is 150mm. A Figure 3 – Actuator Spring Caging and Removal 2. Lug nuts = 76 Ft Lbs. Torque: 98 N*m (999 kgf*cm, 72 ft.*lbf) (b) Install the cylinder with the 2 bolts. Guide Pins Seals Kit provided for assembly of Caliper to existing Brake Carrier. Torque bolts to factory specs. REBUILDING MG Disc Brake Caliper - BT-104B. the original brake disc to the hub. After installation, bleed the brake system. 22 kNm 159,313 in-lbs. Loosen the pad adjusting screw and turn the cable adjusting bolts at the brake lever and caliper body clockwise to loosen them. Hendrickson proprietary MAXX22T brake caliper. If installation is on a completed trailer, remove tire/wheel. The caliper is suitable for use with a disc thickness of 8mm, however, with a revised thruster mounting arrangement, may be used with discs 12.7mm thick. The TW-1.2 has a range of 0–14 Nm (0–140 inch-pounds). 3. Brake disc. When using the special torque adapter, use the settings shown in Table B for torque compensation. SECTION 206-03: Front Disc Brake. Features Four-Piston Quadraulic™ Disc Brake Caliper Caliper Torque Plate Hub and Rotor Operation 5Section 3: Disassembly Removal Brake Pads Replace the Brake Pads 6 Brake Caliper Rotor Torque Plate Disassembly Brake Caliper 10Section 4: Prepare Parts for Caliper Assembly As compared to industrial drum brakes, industrial disc brakes are capable of producing higher torque levels and can handle higher rubbing speeds. Use the special torque adapter, part number 3256B1354, where needed for access to the mounting bolts. Tr 46 k 3 Vented Rotor Disc Brakes, w/Aluminum Caliper ... Use 7/16” x 1-1/4” zinc hex bolts, lock nuts/washers and torque to 40 lbs. Bleed the brake system. When reassembling use Loctite on the caliper half bolts and torque them to a reasonable spec. Rear caliper bracket to axle bolt - 148 ft.lbs. Torque the caliper bolts to 15-18 ft.lbs. 2007 F-Super Duty 250-550 Workshop Manual. are a floating caliper type and are available in spring apply, hydraulic apply or mechanical apply models. Level Ultimate, TLM & TL (2016-2020) Level, Level T (2016-2019) Predictive Steering Hubs (2015+) Quarq Power Meter. Install disc brake caliper and new caliper anchor bracket bolts on front disc brake rotor . AIR DISC BRAKES PARTS LIST 5 L1063 Rev G AIR DISC BRAKE CALIPER ATTACHMENT HARDWARE KIT PART NO. I reached out to my contact at Kodiak regarding the Disc Brake Kit # K2R1058D11E and he said the rotor/spacer bolts need to be torqued down to 90 foot pounds and the caliper clip bolts will be torqued down to 45 foot pounds. Back out the release bolt (See Figure 3, arrow “A”), using a maximum torque of 26 ft-lbs (35 Nm) to cage the air released spring force on the pushrod. 1 – Torque plate 2 – Carrier 4 – Caliper Assy. calliper disc brake 2 Description of the mechanical sliding calliper disc brake The PAN®17 brake is a pneumatic one-piston brake. This is connected to the wheel and/or the axle. If a new brake caliper was installed, attach the brake hose to the caliper. @ I did and found this, don't forget how handy Google can be! the torque arm on the caliper is advanced. I don’t have 2000 specs, but according to the 2004 Sienna Repair Manual the torque spec for the front brake caliper mounting bolts is 79 ft-lbs and the torque spec for the brake pad pins is 25 ft-lbs. Only show this user. front disc brake kit heavy duty, vented rotor type gt calipers part number 140-3320 warning installation of this kit should only be performed by persons experienced in the installation and proper operation of disc brake systems. The minimum diameter of the brake disc measures 560 mm, while the minimum thickness is 30 mm. 17. Note: New cables will stretch and require adjustment. The brake disc (or rotor in American English) is usually made of cast iron, but may in some cases be made of composites such as reinforced carbon–carbon or ceramic matrix composites. • If the disc brake rotor is worn, cracked or warped, it should be replaced. FEATURES & BENEFITS. Torque the bolts 25 ft-lb (34 Nm). On most new GM vehicles, in order to reinstall the caliper bracket you have to have a torque angle gauge and two new caliper bracket bolts. 11.4(b)).The caliper contains a pair of pistons and friction pads which, when the brakes are applied, clamp the rotating disc, causing … This thread is stating 41lbs. Use good shop practices and the calipers can be split, resealed and re-assembled safely. Feb 21, 2009. Thrusters are available for any type of actuation you desire – pneumatic, hydraulic, electric, manual, and failsafe spring-applied. Remove the front wheel & tire. Torque Specifications Description Nm lb-ft lb-in Brake caliper anchor plate bolts 250 184 — Brake caliper flow bolt 40 30 — Brake caliper guide pin bolts 37 27 — Brake disc shield bolts 18 — 159 Brake flexible hose bracket-to-frame bolt 17 — 150 Brake flexible hose bracket-to-spindle bolt 30 22 — 46. Note: brake mounting plates can have 2 or 4 holes for attaching to the axle. Front and rear caliper brackets are both 80 lbs ft. Front caliper bolts are 16. A range of brake discs is available from Howdon (see Disc and Hub Assemblies). Did you try to Google it? Apply thread locker to M17X1.5 guide bolt and torque to 40 - 45 foot pounds. 1. The bolts are Torque-to-Yield (TTY) fasteners that stretch. Bendix Air Disc Brakes provide safety and performance as well as ease of service. The beam design is relatively simple, and is accurate for both left-hand and right-hand threading. Table Title Page 1 Item Description 4 2 Fastener Description and Assembly Torque - ft.-lb. Front and rear caliper brackets are both 80 lbs ft. Front caliper bolts are 16. DESCRIPTION CONTAINS QUANTITY PER AXLE S-33649-5 MAXX22T Caliper to Torque Plate Bolt Kit 12 Bolts and 12 Washers 1 S-33649-6 MAXX22T Caliper to Torque Plate Bolt Kit 6 Bolts and 6 Washers 2 AIR CHAMBER PART NO. that is if i were to actually torque them. The Spyre, a mechanical disc brake that offers superior performance with incredibly easy setup. (Refer to Brake system bleeding) Front Disc Brake: Components and Components Location Components 1. Torque to manufacturer's specifications and/or replace as necessary. 3. brake torque with 0.34 COF 159,313 in-lbs. Torque to approximately 20 ft/lbs. Hey Folks, If anyone is currently installing or performing a front disc caliper conversion, I'm seeking the recommended torque settings for the caliper attachment bolts to the spindle. Brake Rotor Bolt 9 N.m 80 lb in. This includes availability for pneumatic, hydraulic, electric, manual, and failsafe spring-applied thrusters. Additional weight savings with the Dura-Light Hub® option. and secure place using cotter pin ... (22), Photo 10. Exercise the emergency brake handle as many time as necessary to restore proper travel and ensure positive engagement of the emergency brake. PAD BREAK-IN It may take anywhere from 20 to 40 complete stops to break in Avid pads. The service manual I bought online shows the torque setting of 185 ft-lbs for the caliper bracket bolts. To align the caliper, reattach the wheel, pull the brake lever firmly to self-align the caliper on the rotor and tighten the caliper mounting bolts to 6 – 8 Nm (53 – 71 in lbs). … Prepare the brake caliper bolts and caliper threaded holes for assembly: 1. Vented Rotor Disc Brakes, w/Aluminum Caliper. Better control in all conditions. 16. This sounds quite a bit much. Remove the front brake disc by loosening the screws (A). Tr 46 k 3 Vented Rotor Disc Brakes, w/Aluminum Caliper ... Use 7/16” x 1-1/4” zinc hex bolts, lock nuts/washers and torque to 40 lbs. Fail-safe disc brakes are also able to handle higher disc and pad surface temperatures during an e-stop and dissipate heat faster than industrial drum brakes. ZF 530 Series Caliper Disc Brakes are a floating type design that uses belleville springs to apply the brake and hydraulic pressure to release it. 2. Brake Caliper Mounting Bolt Rear - 15 series - 31 ft lb. This translates into even pad and rotor wear because the rotor does not need to flex to one side during braking. Exhaust the air from the spring brake chambers by using Torque settings 1 Remove the front wheels. 2 Remove the front brake caliper assembly. 3 Remove the front brake pads. 4 Remove the 2 bolts and caliper mounting bracket. 5 Place match marks on the disc and axle hub. 6 Remove the front wheel disc. More ...
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